Detailed explanation of the performance advantages of the three-in-one vibrating plate
Three in one Vibration DiskDetailed explanation of performance advantages
Three-in-one vibrating plate is a new type of innovative research, development and production under the premise of analyzing a large number of stamping automation applications in the past, comprehensively considering market demand, and incorporating the most cutting-edge CNC technology to ensure the stability and quality of the equipment Punch automation equipment. As the latest automation equipment in the domestic stamping industry market, the three-in-one vibrating plate undoubtedly represents the most advanced automated feeding technology today.
It is not complicated to just complete the automatic feeding of plates. In terms of the degree of automation, stability and leveling feeding accuracy that stamping customers are generally concerned about, the three-in-one vibrating plate also achieves simple operation, simple maintenance, complete functions, energy saving and environmental protection, and beautiful appearance. , High completeness and many other aspects, at the same time, it can also meet the high-precision conveying of various thick plates and high-tension plates.
Modular control operation and maintenance are simple and convenient
The three-in-one vibrating plate is not only a simple fusion of the three machines of uncoiling, leveling and feeding, but also emphasizes highly integrated control in the control operation. The material rack hydraulic station, The control of hydraulic trolley, material rack motor, material rack spindle, material rack (leveling) frequency converter, leveling device, and feeding servo motor are all connected to the PLC control module system of the main control part, which is simply controlled by a 7-inch high-precision touch screen. Digital control makes the use of the three-in-one vibrating plate adjustment very simple and convenient, and the degree of intelligence is extremely high. The operation and maintenance personnel can also operate without professional training.
Top design and better equipment configuration
1. Feeding trolley device. The material roll can be smoothly moved to the main shaft of the material rack to realize the automatic feeding process of the material roll.
2. Material pressing device: Pneumatic material pressing device, equipped with Taiwan gear reduction motor, assists material feeding when unwinding, so as to complete stable unwinding of various thickness rolls.
3. Support arm: hydraulic support arm, convenient for loading, guiding and feeding.
4. Material arc control photoelectric: Two sets of opposing photoelectric devices are used to control the material arc. When the material enters the first group of photoelectric range, the material rack decelerates and enters the second group of photoelectric range. The frame is stopped, and the fully automatic frequency conversion speed control unwinding is realized.
5. Braking method: The material frame adopts pneumatic disc brake device, which has a good braking effect and effectively prevents the roll material from dispersing due to the rotational inertia during braking.
6. Original hydraulic feeding device: adopts two-roller pinching hydraulic pressure material structure type, the hydraulic motor drives the upper and lower pinch rollers through the reducer to work, and the material head is pinched and fed into the main machine of the leveling vibration plate.
7. Vibration plate Leveling adjustment method: use four worm gears for adjustment, The handwheel rotates the worm to drive the worm wheel, which drives the upper slider to rise and fall, so as to achieve precise adjustment of the press-in amount.
Three-in-one vibrating plate is a new type of innovative research, development and production under the premise of analyzing a large number of stamping automation applications in the past, comprehensively considering market demand, and incorporating the most cutting-edge CNC technology to ensure the stability and quality of the equipment Punch automation equipment. As the latest automation equipment in the domestic stamping industry market, the three-in-one vibrating plate undoubtedly represents the most advanced automated feeding technology today.
It is not complicated to just complete the automatic feeding of plates. In terms of the degree of automation, stability and leveling feeding accuracy that stamping customers are generally concerned about, the three-in-one vibrating plate also achieves simple operation, simple maintenance, complete functions, energy saving and environmental protection, and beautiful appearance. , High completeness and many other aspects, at the same time, it can also meet the high-precision conveying of various thick plates and high-tension plates.
Modular control operation and maintenance are simple and convenient
The three-in-one vibrating plate is not only a simple fusion of the three machines of uncoiling, leveling and feeding, but also emphasizes highly integrated control in the control operation. The material rack hydraulic station, The control of hydraulic trolley, material rack motor, material rack spindle, material rack (leveling) frequency converter, leveling device, and feeding servo motor are all connected to the PLC control module system of the main control part, which is simply controlled by a 7-inch high-precision touch screen. Digital control makes the use of the three-in-one vibrating plate adjustment very simple and convenient, and the degree of intelligence is extremely high. The operation and maintenance personnel can also operate without professional training.
Top design and better equipment configuration
1. Feeding trolley device. The material roll can be smoothly moved to the main shaft of the material rack to realize the automatic feeding process of the material roll.
2. Material pressing device: Pneumatic material pressing device, equipped with Taiwan gear reduction motor, assists material feeding when unwinding, so as to complete stable unwinding of various thickness rolls.
3. Support arm: hydraulic support arm, convenient for loading, guiding and feeding.
4. Material arc control photoelectric: Two sets of opposing photoelectric devices are used to control the material arc. When the material enters the first group of photoelectric range, the material rack decelerates and enters the second group of photoelectric range. The frame is stopped, and the fully automatic frequency conversion speed control unwinding is realized.
5. Braking method: The material frame adopts pneumatic disc brake device, which has a good braking effect and effectively prevents the roll material from dispersing due to the rotational inertia during braking.
6. Original hydraulic feeding device: adopts two-roller pinching hydraulic pressure material structure type, the hydraulic motor drives the upper and lower pinch rollers through the reducer to work, and the material head is pinched and fed into the main machine of the leveling vibration plate.
7. Vibration plate Leveling adjustment method: use four worm gears for adjustment, The handwheel rotates the worm to drive the worm wheel, which drives the upper slider to rise and fall, so as to achieve precise adjustment of the press-in amount.