Three-in-one vibration plate control principle
Three in oneVibration plateControl principle
Material rack (uncoiling), leveling machine (leveling), vibrating plate (feeding) three independent equipment, stamping processing automation production line, is currently the most common type of machine matching in the industry This kind of stamping automation production line belongs to a split structure, each machine has a complete process, and each machine needs to be debugged and operated independently. For some medium and thick plate materials, in order to ensure the stability of stamping, the material rack , The leveling machine is equipped with a frequency converter, and a large waiting area is required between the machine and the machine. The debugging and operation are very cumbersome. At the same time, the coordination and stability of uncoiling, leveling and feeding are poor, which makes Even if it is equipped with an NC servo vibrating plate, the repeatability of the feeding is difficult to guarantee, and it does not meet the requirements of intelligence, efficiency, high precision, and simple operation required for automated production.
Because of the various deficiencies in the production of the split stamping automated production line, more and more three-in-one vibrations are used in modern plate processing and production. Short-process stamping automated production line with disk as the main body.
The three-in-one vibrating plate integrates the three functions of unwinding, leveling and feeding into one machine, which fundamentally solves the problem of poor coordination and stability, and improves the operation at the same time. It adopts three-in-one centralized control, so that the operation of the whole machine is completed by an independent control platform. The debugging and operation are simple and the degree of intelligence is high. The entire process of loading, uncoiling, feeding, leveling, and feeding is fully automated. An operator who does not need professional training can also complete the operation. Its production efficiency is increased by more than 10 times compared with the traditional split stamping vibrating plate production line. The production cost is low, the productivity is high, and the leveling and feeding repeat accuracy are the most reliable. Guarantee, can greatly enhance the product market competitiveness of stamping owners.
Three-in-one vibration plate actual use When the operator uses the 7-inch high-precision touch screen operation module to give the PLC system (standard configuration is Mitsubishi PLC) control module operation commands, the PLC system control module calculates and processes the operation commands, and first starts the oil pressure station of the material rack. The hydraulic power feeds the feeding trolley; after the part of the material rack is finished, the unwinding motor is driven by the inverter of the rack to make the unwinding spindle connected to the unwinding motor automatically and intelligently unwind the material. The PLC system control module then according to the parameter commands the feeding servo to drive the feeding servo motor (standard configuration is Yaskawa servo motor) to make the feeding and shaping platform run leveling and correction operations to ensure high accuracy, so as to realize the uncoiling, leveling, and Servo feeding is automatically integrated and operated automatically.
Material rack (uncoiling), leveling machine (leveling), vibrating plate (feeding) three independent equipment, stamping processing automation production line, is currently the most common type of machine matching in the industry This kind of stamping automation production line belongs to a split structure, each machine has a complete process, and each machine needs to be debugged and operated independently. For some medium and thick plate materials, in order to ensure the stability of stamping, the material rack , The leveling machine is equipped with a frequency converter, and a large waiting area is required between the machine and the machine. The debugging and operation are very cumbersome. At the same time, the coordination and stability of uncoiling, leveling and feeding are poor, which makes Even if it is equipped with an NC servo vibrating plate, the repeatability of the feeding is difficult to guarantee, and it does not meet the requirements of intelligence, efficiency, high precision, and simple operation required for automated production.
Because of the various deficiencies in the production of the split stamping automated production line, more and more three-in-one vibrations are used in modern plate processing and production. Short-process stamping automated production line with disk as the main body.
The three-in-one vibrating plate integrates the three functions of unwinding, leveling and feeding into one machine, which fundamentally solves the problem of poor coordination and stability, and improves the operation at the same time. It adopts three-in-one centralized control, so that the operation of the whole machine is completed by an independent control platform. The debugging and operation are simple and the degree of intelligence is high. The entire process of loading, uncoiling, feeding, leveling, and feeding is fully automated. An operator who does not need professional training can also complete the operation. Its production efficiency is increased by more than 10 times compared with the traditional split stamping vibrating plate production line. The production cost is low, the productivity is high, and the leveling and feeding repeat accuracy are the most reliable. Guarantee, can greatly enhance the product market competitiveness of stamping owners.
Three-in-one vibration plate actual use When the operator uses the 7-inch high-precision touch screen operation module to give the PLC system (standard configuration is Mitsubishi PLC) control module operation commands, the PLC system control module calculates and processes the operation commands, and first starts the oil pressure station of the material rack. The hydraulic power feeds the feeding trolley; after the part of the material rack is finished, the unwinding motor is driven by the inverter of the rack to make the unwinding spindle connected to the unwinding motor automatically and intelligently unwind the material. The PLC system control module then according to the parameter commands the feeding servo to drive the feeding servo motor (standard configuration is Yaskawa servo motor) to make the feeding and shaping platform run leveling and correction operations to ensure high accuracy, so as to realize the uncoiling, leveling, and Servo feeding is automatically integrated and operated automatically.
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Structure similarities and differences of three-in-one vibrating plate for medium and thick plates